{"id":10706,"date":"2026-03-18T11:53:31","date_gmt":"2026-03-18T10:53:31","guid":{"rendered":"https:\/\/dennglobal.com\/projects\/baixants-dalumini\/"},"modified":"2026-06-03T14:24:26","modified_gmt":"2026-06-03T12:24:26","slug":"baixants-dalumini","status":"publish","type":"projects","link":"https:\/\/dennglobal.com\/ca\/projects\/baixants-dalumini\/","title":{"rendered":"baixants d&#8217;alumini"},"content":{"rendered":"\n<p>Filatura sense encenalls i retall en proc\u00e9s per a l&#8217;automatitzaci\u00f3 rob\u00f2tica<\/p>\n\n<p>Filatura controlada amb retall integrat i extracci\u00f3 de ferritja en temps real.<\/p>\n\n<p>Entorn de proc\u00e9s net que permet una integraci\u00f3 rob\u00f2tica estable i una producci\u00f3 totalment automatitzada.<\/p>\n\n<h2 class=\"wp-block-heading\" style=\"margin-top:40px;margin-right:0;margin-bottom:0;margin-left:0\"><mark style=\"background-color:rgba(0, 0, 0, 0);color:#fe5000\" class=\"has-inline-color\">El repte<\/mark><\/h2>\n\n<p>Un fabricant de components d&#8217;alumini tenia com a objectiu automatitzar completament la seva l\u00ednia de producci\u00f3, integrant un robot per manipular les peces immediatament despr\u00e9s del proc\u00e9s de filatura.<\/p>\n\n<p>Els components es van produir en una m\u00e0quina de filar metall CNC DENN NTR-100\/30, utilitzada per a la fabricaci\u00f3 de baixants d&#8217;alumini.<\/p>\n\n<p>Tanmateix, el proc\u00e9s requeria tallar la pe\u00e7a durant l&#8217;operaci\u00f3 de filatura, cosa que va crear un obstacle important per a l&#8217;automatitzaci\u00f3.<\/p>\n\n<p>El retallat simultani va generar encenalls i fragments d&#8217;alumini que es van dispersar dins de la m\u00e0quina.<\/p>\n\n<p>Aquesta acumulaci\u00f3 va causar diversos problemes cr\u00edtics:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Encallament de l&#8217;eina de tall<\/li>\n\n\n\n<li>Encenalls adherits al corr\u00f3 giratori, que afecten l&#8217;estabilitat del proc\u00e9s<\/li>\n\n\n\n<li>Entorn de treball brut i inestable<\/li>\n\n\n\n<li>Incapacitat d&#8217;integrar de manera fiable la manipulaci\u00f3 rob\u00f2tica<\/li>\n<\/ul>\n\n<p>Tot i que el proc\u00e9s de filatura en si funcionava correctament, la pres\u00e8ncia d&#8217;encenalls feia inviable l&#8217;automatitzaci\u00f3 completa de la l\u00ednia de producci\u00f3.<\/p>\n\n<p>El repte era, per tant, mantenir el retall durant la filatura i, alhora, garantir un entorn de producci\u00f3 net i controlat compatible amb el funcionament rob\u00f2tic.<\/p>\n\n<h2 class=\"wp-block-heading\" style=\"margin-top:40px\"><mark style=\"background-color:rgba(0, 0, 0, 0);color:#fe5000\" class=\"has-inline-color\">La soluci\u00f3 DENN<\/mark><\/h2>\n\n<p>DENN va abordar la situaci\u00f3 com un repte complet d&#8217;enginyeria de processos, en lloc de com una simple limitaci\u00f3 mec\u00e0nica.<\/p>\n\n<p>Els objectius eren clars:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Permetre el retall durant l&#8217;operaci\u00f3 de centrifugat<\/li>\n\n\n\n<li>Controla i retira les estelles en temps real<\/li>\n\n\n\n<li>Mantenir un entorn net i estable per a un funcionament segur del robot<\/li>\n<\/ul>\n\n<p>Aconseguir aix\u00f2 va requerir un redisseny de la interacci\u00f3 entre l&#8217;estructura de la m\u00e0quina, el sistema de tall i la integraci\u00f3 de l&#8217;automatitzaci\u00f3.<\/p>\n\n<p>Es van implementar tres accions clau.<\/p>\n\n<p>En primer lloc, la base de la m\u00e0quina es va modificar espec\u00edficament per adaptar-se al nou sistema de retall i extracci\u00f3 sense interferir amb el proc\u00e9s de filatura ni amb la zona d&#8217;acc\u00e9s del robot.<\/p>\n\n<p>En segon lloc, es va instal\u00b7lar un sistema d&#8217;aspiraci\u00f3 industrial d&#8217;alt rendiment enfocat directament a la zona de retall. Aquest sistema captura les encenalls d&#8217;alumini en el moment en qu\u00e8 es generen, evitant que es dispersin dins de la m\u00e0quina. <\/p>\n\n<p>En tercer lloc, l&#8217;eina de tall estava completament automatitzada i sincronitzada amb el proc\u00e9s de filatura.<br\/> L&#8217;eina segueix el disc giratori amb un posicionament prec\u00eds, realitzant l&#8217;operaci\u00f3 de retall exactament on cal mentre totes les encenalls s&#8217;extreuen simult\u00e0niament i es dirigeixen a un dip\u00f2sit de recollida dedicat.<\/p>\n\n<h2 class=\"wp-block-heading\" style=\"margin-top:40px\"><mark style=\"background-color:rgba(0, 0, 0, 0);color:#fe5000\" class=\"has-inline-color\">El resultat<\/mark><\/h2>\n\n<p>L&#8217;entorn de proc\u00e9s redissenyat va permetre l&#8217;automatitzaci\u00f3 completa de la l\u00ednia de producci\u00f3.<\/p>\n\n<p>La soluci\u00f3 proporcionada:<\/p>\n\n<ul class=\"wp-block-list\">\n<li>Interior de la m\u00e0quina sense estelles despr\u00e9s de les operacions de retall<\/li>\n\n\n\n<li>Cicles de filatura continus i estables<\/li>\n\n\n\n<li>Manipulaci\u00f3 rob\u00f2tica fiable de peces sense interfer\u00e8ncies<\/li>\n\n\n\n<li>Entorn de treball net i controlat<\/li>\n\n\n\n<li>Reducci\u00f3 de les interrupcions del proc\u00e9s i de les necessitats de manteniment<\/li>\n\n\n\n<li>Millora de la productivitat general de la producci\u00f3<\/li>\n<\/ul>\n\n<p>Un cop finalitzades les operacions de filatura i retallat, el robot pot entrar a la zona de la m\u00e0quina i manipular la pe\u00e7a sense cap obstrucci\u00f3, cosa que permet una integraci\u00f3 perfecta a la l\u00ednia de producci\u00f3 automatitzada.<\/p>\n\n<h2 class=\"wp-block-heading\" style=\"margin-top:40px\"><mark style=\"background-color:rgba(0, 0, 0, 0);color:#fe5000\" class=\"has-inline-color\">Per qu\u00e8 \u00e9s important<\/mark><\/h2>\n\n<p>L&#8217;automatitzaci\u00f3 amb \u00e8xit en la conformaci\u00f3 de metalls no dep\u00e8n nom\u00e9s de m\u00e0quines o robots, sin\u00f3 d&#8217;una integraci\u00f3 completa del proc\u00e9s.<\/p>\n\n<p>Combinant el disseny de m\u00e0quines, la tecnologia de tall, la gesti\u00f3 de ferritxes i l&#8217;estrat\u00e8gia d&#8217;automatitzaci\u00f3, DENN va transformar un proc\u00e9s de filatura convencional en una soluci\u00f3 de producci\u00f3 neta, estable i totalment automatitzada.<\/p>\n\n<p>A DENN, no ens limitem a construir m\u00e0quines.<\/p>\n\n<p>Dissenyem processos de conformaci\u00f3 complets que funcionen de manera fiable en entorns industrials reals.<\/p>\n","protected":false},"featured_media":10707,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false},"class_list":["post-10706","projects","type-projects","status-publish","format-standard","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>baixants d&#039;alumini - DENN<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/dennglobal.com\/ca\/projects\/baixants-dalumini\/\" \/>\n<meta property=\"og:locale\" content=\"ca_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"baixants d&#039;alumini - DENN\" \/>\n<meta property=\"og:description\" content=\"Filatura sense encenalls i retall en proc\u00e9s per a l&#8217;automatitzaci\u00f3 rob\u00f2tica Filatura controlada amb retall integrat i extracci\u00f3 de ferritja en temps real. 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